How to Choose & Install a 2019 Ford Ranger Roof Rack

How to Choose & Install a 2019 Ford Ranger Roof Rack

Choosing the right 2019 Ford Ranger roof rack can transform your truck into a versatile adventure vehicle, whether you're hauling gear for overlanding, mounting a rooftop tent, or adding lighting for night trails. Unlike earlier models, the 2019 Ranger (part of the global T6 platform) features factory roof rails on higher trims like the XLT and Wildtrak, making it easier to integrate aftermarket racks—especially crossbar or full-platform systems. However, compatibility varies significantly based on cab configuration (single, super, or crew), trim level, and intended use. This guide breaks down everything you need to know about selecting, installing, and using a roof rack on your 2019 Ford Ranger, covering top brands, material types, load limits, DIY installation tips, and common mistakes users make when upgrading.

Why Add a Roof Rack to a 2019 Ford Ranger?

The 2019 Ford Ranger marked the return of this midsize pickup to North America after a decade-long absence. While well-equipped for daily driving and light off-roading, its cargo capacity is limited compared to larger trucks. A roof rack expands utility by enabling secure transport of bulky items without sacrificing bed space. This is especially valuable for outdoor enthusiasts who carry kayaks, bikes, ladders, or camping equipment 1.

Key benefits include:

  • ✅ Increased cargo versatility without modifying the truck bed
  • ✅ Compatibility with rooftop tents and solar panels for overlanding
  • ✅ Improved aerodynamics with wind-deflector designs
  • ✅ Enhanced lighting options via integrated LED bar cutouts
  • ✅ Retention of factory roof lines and warranty (when properly installed)
However, improper selection or installation can lead to noise, water leaks, or structural stress—issues we’ll help you avoid.

Finding the Right Fit: Cab Style & Trim Compatibility

One of the most critical factors in choosing a roof rack is matching it to your specific cab configuration. The 2019 Ford Ranger was offered in three cab styles:

  1. Single Cab – Two doors, basic work-truck layout
  2. SuperCab – Extended rear-hinged access doors
  3. Crew Cab – Four full doors, most popular for personal use
Racks are often designed specifically for one of these configurations due to differences in roof dimensions and rail placement.

Additionally, trim levels affect compatibility:

Trim Level Factory Roof Rails? Aftermarket Rack Type Supported
XL No Full platform (requires drilling)
XLS/XLT Yes (on some markets) Crossbars or bolt-on platforms
Wildtrak Yes Direct-fit crossbars, modular trays
Limited Editions Varies Check model-specific specs

If your Ranger lacks factory rails (common on base XL trims), you’ll need a full roof platform that attaches directly to the roof structure—often requiring interior headliner removal for access to mounting points 2. Alternatively, some universal systems use side-clamping mechanisms but may not meet long-term durability standards.

Types of Roof Racks for the 2019 Ford Ranger

There are three main categories of roof racks available, each suited to different needs:

1. Crossbar Systems ⚙️

These consist of two longitudinal bars mounted across the roof, typically attaching to factory rails. Brands like Thule, Yakima, and Rhino-Rack offer compatible sets.

  • Pros: Affordable, low profile, easy to install/remove
  • Cons: Limited load distribution, less suitable for heavy tents
  • Best For: Carrying bikes, kayaks, or lightweight cargo baskets

Example: The Yakima Roof Rack & Cross Bar System (VKB3Z7855100F) is listed as compatible with 2019–2024 Rangers and integrates with existing roof rails 3.

2. Full Platform Roof Racks ✨

Made from aluminum alloy (often 5052 or 6061-T6), these cover most of the roof surface and provide a flat, secure base for heavy loads.

  • Pros: High weight capacity (up to 660 lbs dynamic), ideal for rooftop tents
  • Cons: Higher cost, more complex installation, potential wind noise
  • Best For: Overlanding, expedition builds, solar panel integration

Popular models include the TrailMax Alloy Roof Rack (for PX2/P703), Sherpa Equipment’s Redcloud series, and Prinsu-designed racks adapted for Gen 4 Rangers.

3. Modular or Hybrid Systems 🔧

These combine features of both crossbars and platforms, allowing users to customize layout with channels, mounts, and accessories.

  • Pros: Highly customizable, tool-less accessory attachment
  • Cons: Expensive, heavier than standard options
  • Best For: Users planning frequent reconfiguration (e.g., photographers, field technicians)

Brands like TrailRax and Ullstein Concepts emphasize modularity with 360° mounting points and integrated lighting channels.

Material Choices: Aluminum vs Steel

The material impacts weight, corrosion resistance, and price:

Aluminum Alloys (Most Common) 🏭

Aircraft-grade 5052 or 6061-T6 aluminum is favored for its strength-to-weight ratio and rust resistance. It's lighter than steel, reducing impact on fuel economy.

  • Density: ~2.7 g/cm³
  • Tensile Strength: 29,000–45,000 psi
  • Drawback: More expensive, can fatigue under constant vibration if poorly designed

Steel (Less Common) 🛠️

Used in some budget or industrial racks. Offers high strength but adds significant weight and requires protective coating to prevent rust.

  • Density: ~7.8 g/cm³
  • Tensile Strength: Up to 80,000 psi (high-grade)
  • Drawback: Corrosion risk, increases roof loading

For most 2019 Ranger owners, aluminum remains the optimal balance of performance and longevity.

Installation: What You Need to Know Before Starting

Installing a roof rack on a 2019 Ford Ranger ranges from simple bolt-on procedures to complex jobs requiring partial disassembly of interior trim.

Non-Invasive (Rail-Mounted) Installations 📌

If your Ranger has factory roof rails (XLT/Wildtrak), many crossbar systems attach directly using OEM-threaded inserts. No drilling required.

  • ⏱️ Time: 20–45 minutes
  • 🔧 Tools Needed: Hex key, torque wrench
  • ❗ Caution: Follow manufacturer torque specs to avoid stripping threads

Full Platform Installation (Interior Access Required) 🔍

Platforms that mount directly to the roof frame usually require removing A-pillar trim, grab handles, and sections of the headliner to access internal mounting nuts.

  • ⏱️ Time: 2–5 hours
  • 🔧 Tools Needed: Trim removal tools, socket set, drill (if tapping new holes)
  • ❗ Risk: Potential damage to headliner or interior components if not careful

Some installers use a technique where bolts pass through the roof rail extrusion from inside the door jamb, avoiding full headliner removal—a method shown in several YouTube tutorials 4.

Load Capacity & Safety Considerations

Never exceed the roof’s maximum dynamic (driving) or static (parked) load rating. The 2019 Ranger’s roof structure supports approximately:

  • Dynamic Load: 165–220 lbs (depending on model and reinforcement)
  • Static Load: Up to 660 lbs (only when parked and properly supported)

Always refer to your owner’s manual and the rack manufacturer’s guidelines. Overloading can cause metal fatigue, seal failure, or even roof deformation over time.

Additional safety tips:

  • ✅ Distribute weight evenly across the rack
  • ✅ Secure all cargo with rated tie-down straps
  • ✅ Check fasteners every 1,000 miles during initial use
  • ✅ Avoid aggressive driving with heavy rooftop loads

Top Brands & Where They Stand

Several manufacturers produce roof racks tailored to the 2019 Ford Ranger. Here’s an overview of leading options:

Rhino-Rack (Australia) 🌐

Offers RTT-compatible trays and Vortex crossbars designed for P703 Rangers. Known for durability and global availability.

Front Runner (South Africa) 🚚

Provides Slimline II platforms adaptable to Ranger models. Popular among overlanders for accessory ecosystem.

Sherpa Equipment Co. ✈️

U.S.-based brand offering the "Redcloud" rack for 2019–2025 Rangers. Uses 5052 aluminum with stainless hardware.

TrailMax / JHP Vehicle Enhancements 🏞️

Australian company producing alloy trays for both PX2 and Next-Gen Rangers. Emphasizes aerodynamic design.

Prinsu & Brute Status (USA) ⚡

High-end modular systems with precision laser-cut plates. Typically require professional installation.

No single brand dominates all categories—choice depends on budget, location, and intended use.

Common Mistakes to Avoid ❗

Based on user forums and installer feedback, here are frequent errors made during roof rack upgrades:

  1. Assuming All Racks Are Interchangeable – The 2015–2018 PX2 Ranger differs structurally from the 2019+ P703. Double-check model year compatibility.
  2. Ignoring Wind Noise – Poorly shaped racks generate whistling at highway speeds. Look for wind-deflector profiles.
  3. Skipping Torque Specifications – Overtightening can crack aluminum or strip threads; undertightening risks loosening.
  4. Mounting Without Sealing – Drilled holes must be sealed with urethane or silicone to prevent leaks.
  5. Adding Lights Without Wiring Plan – Many racks have cutouts for LED bars, but power must come from a switched fuse block, not battery direct.

Cost Range & Value Assessment

Pricing varies widely based on type and brand:

  • 🛒 Crossbars: $200–$500 (e.g., Yakima, Thule)
  • 🛒 Basic Platforms: $800–$1,200 (e.g., Sherpa, TrailMax)
  • 🛒 Premium Modular: $1,300–$2,000+ (e.g., Prinsu, Brute)

Consider total value—not just upfront cost. A cheaper rack may lack proper engineering, leading to early replacement or damage.

Regional Differences & Availability

Availability of certain brands depends on region:

  • 🇺🇸 North America: Sherpa, Yakima, ARB, Dometic dominate
  • 🇦🇺 Australia: Rhino-Rack, Ironman 4x4, TrailMax widely available
  • 🇬🇧 UK/Europe: Thule, Front Runner, Roofracks.co.uk supply chains

Importing may incur shipping fees and customs duties, so factor that into decisions.

Maintenance Tips 🧼

To extend rack life:

  • Wash regularly with mild soap and water
  • Inspect bolts and welds annually
  • Lubricate moving parts (if applicable)
  • Store removed components indoors to prevent UV degradation

Final Recommendations

Selecting the best 2019 Ford Ranger roof rack involves balancing fitment, function, and budget. Start by confirming your cab style and trim, then decide whether you need crossbars or a full platform. Prioritize racks made from marine-grade aluminum with stainless fasteners, and always follow installation instructions precisely. Whether you’re trailering gear weekly or prepping for a remote camping trip, a well-chosen roof rack enhances your Ranger’s capability without compromising reliability.

Frequently Asked Questions

Can I install a roof rack on a 2019 Ford Ranger without factory rails?
Yes, but it requires a full platform system that mounts directly to the roof structure, often involving interior trim removal and drilling. Ensure proper sealing to prevent leaks.
Are rooftop tents safe on a 2019 Ford Ranger?
Yes, if the combined weight of the tent and occupants stays within the dynamic load limit (typically 165–220 lbs). Use a reinforced platform and distribute weight centrally.
Do roof racks increase fuel consumption?
Yes, any added weight and wind resistance reduces fuel efficiency. Expect a 5–10% drop in MPG with a full platform and cargo, depending on speed and aerodynamics.
Can I add LED lights to my roof rack?
Many modern racks include cutouts for light bars. However, wiring must be done safely using relay switches and fused circuits connected to the vehicle’s electrical system.
Is professional installation recommended?
For rail-mounted crossbars, DIY is feasible. For full platforms requiring interior access, professional help reduces risk of damaging trim or missing torque specs.
Andre Silva

Andre Silva

Vintage car enthusiast restoring classic interiors. Teaches leather conditioning and analog dashboard maintenance. Curates the "Retro Rides" series showcasing 20th-century design icons.